Multi-process-welding-usage

Best Multi-Process Welders 2020 – Top 6 Models

Best overall

Hobart Handler 210
Available Amazon
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Best budget choice

Lotos LTPDC2000D
Available at Amazon
Check price
Best premium choice

Esab EMP 215ic
Available at Amazon
Check price

The best multi-process welders

If there is one slogan that would define the people who live in this age and time, it’s that everything must be compact. We wanted our computers to fit into our hands instead of sitting on a table and lo and behold, it happened!

The same desire led welding machine manufacturers to combine welders that performed different processes into a single compact device.

We have reviewed some of the top multi-process welders. Without wasting any time, let’s review each one of them.

In a hurry? Here are the best multi-process welders on the market today.

Best overall: Hobart Handler 210
“regardless of the power source you plug it in, it can automatically adjust to the right input”


Popular choice: Lincoln Electric Power MIG 210 MP
“It can weld through different processes such as stick, MIG, TIG and flux-cored arc welding”


Best budget choice: Lotos LTPDC2000D
“Can cut different kinds of metals that are in any condition”


Best premium choice: Esab EMP 215ic
“allows you to make a stable arc with consistency, which is truly remarkable”


Best for beginners: Everlast PowerMTS 251Si
“It’s built to last as all the components are made of high-quality materials.”


Great for light projects: Forney 324
“suitable for those who have just taken up welding and want to get better at it”


Best overall: Hobart Handler 210

Reasons to buy:

  • Durable
  • 7 voltage settings
  • Great portability
  • Easy to set up and operate
  • Good for home usage
Reasons not to buy:

  • The quality of the wire feeder is not good

For the Hobart Handler 210, you can use a power input of 115 V or 230 V. Thanks to the MVP plug, you can easily connect it to an outlet with an output of 115 V or 230 V without using any tools.

What’s worth mentioning is that regardless of the power source you plug it in, it can automatically adjust to the right input so that you get a good arc performance.

Since there is a setup guide included with the product, you will not have any problem with it. You can start working on your project in no time at all. Simply take it out of the box and arrange it according to the instructions in the guide.

Apart from that, it is flexible to use for any project you are doing on your own. This makes it a device which is easy to use and perfect for enthusiasts and hobbyists.

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Popular choice: Lincoln Electric Power MIG 210 MP

Reasons to buy:

  • Comes with a spool gun
  • Very portable
  • Lightweight
  • 2 voltage inputs
  • Easy to set up
  • Push-and-turn controls
Reasons not to buy:

  • It’s not designed for heavy-duty projects

The best thing about the Lincoln Electric Power MIG 210 MP that makes us want to put it at the top of our list is the ease with which you can set up a machine this versatile. It can weld through different processes such as stick, MIG, TIG and flux-cored arc welding.

Apart from that, the display on this welding machine tells you all you need to know to set it up. It will only take you a few minutes to put it together and before you know it, you will be able to work on your projects.

You have the option to plug it into any common power source. That’s possible because it has two voltage inputs: 120 V and 230 V. Also, you do not need any battery for operating it.

This unit has been built to last. It has a sturdy metal construction and has an all-metal drive, which makes it a reliable product.

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Best budget choice: Lotos LTPDC2000D

Reasons to buy:

  • Pre-installed D-plug allows you to set it up easily
  • Can cut different kinds of metals that are in any condition
  • High-end performance
  • Advanced cooling system
  • High durability
Reasons not to buy:

  • It cannot cut material thicker than ½ inch

The Lotos LTPD2000D is the best budget choice since you get plenty of features at a reasonable price. What sets it apart is that it is by a company that’s known to be the first one to offer three-in-one welding machines with stick, TIG and plasma cutter. It is a good choice if you want to buy it for your welding job.

Another impressive feature is the plasma cutter that can cut various surfaces – painted or rusted – efficiently and you do not have to worry about any slag since it keeps that to a minimum. You can even cut stainless steel with it.

For its cutting process, it uses compressed gas which is non-hazardous. Thus, you need not worry about getting poisonous fumes into your lungs.

Even with all these features, it is a compact cutter which is portable. It comes with a handle so that you can carry it around with ease.

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Best premium choice: Esab EMP 215ic

Reasons to buy:

  • Easy to use
  • Portable
  • High quality material
  • Has a stable arc
Reasons not to buy:

  • The quality of the foot pedal connections is not up to par

This welding machine has two modes: basic and advanced. You can set the diameter of the wire easily with the basic mode. It also allows you to choose the thickness of the material. With the advanced mode, you get to control the arc characteristics.

You can use this multi-process welding machine for lift TIG, stick and MIG flux-cored welding processes. It is an efficient machine that can perform a number of functions. Besides, it is not difficult to start and allows you to make a stable arc with consistency, which is truly remarkable.

The foot pedal allows you to control the amperage. You also have control over the output. This allows it to give you a spot-on finish.

It is a good choice for enthusiasts and hobbyists alike. It is the kind of machine that will suit you if you are looking for a unit that gives a range of functions and offers good value for your hard-earned money.

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Best for beginners: Everlast PowerMTS 251Si

Reasons to buy:

  • Easy to start and operate
  • Great controls and overview
  • Greate durability
  • You get an argon regulator with it as well
Reasons not to buy:

  • No reference chart for welding

The Everlast PowerMTS 251Si is a multi-process welder that is digitally controlled. It is a fourth-generation welding machine which is quite versatile as it can work not only with stick, MIG and TIG processes but also with pulse MIG and TIG and synergic MIG processes. All this makes it a one-of-a-kind multi-process welder. You also get various accessories with it, and this all comes at an affordable price.

Another point we would like to mention is that you do not need any battery to run it. All you need to do is to plug it into an AC source to make it work. Since it has a dual-voltage input, it can work on a common power source that supports 120 V or 240 V.

It’s built to last as all the components are made of high-quality materials.

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Great for light projects: Forney 324

Reasons to buy:

  • High-quality results with 120 V MIG welding
  • Portable due to light weight
  • You get an adaptable plug with it as well
  • It has 190 A maximum amperage
Reasons not to buy:

  • It cannot work well with heavy-duty projects, so you are restricted to lighter projects

The Forney 324 is suitable for those who have just taken up welding and want to get better at it. It is an affordable welding machine which is capable of getting different jobs done. You will not find it difficult to use it. You can disconnect it anytime and take out the torch if you want to clean the liner.

It is designed for light industrial projects and for use at home. It works fairly well with steel that has a thickness of 20 gauge or more. It can do MIG, TIG and stick welding and you can easily switch from one process to another. In addition to that, you get to control the welding as its flow meter uses a single-stage piston that gives the right amount of gas for your projects.

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What Is a Multi-Process Welder?

A multi-purpose welder is, as the name indicates, a welding machine which can perform various welding processes such as plasma, MIG, TIG and stick. It is a single unit which has the same functionality as various types of welders. It saves you the need of using different welders for different projects. These machines can be used at home or in the industry.

How to find the best multi-process welder for you

Now that we have looked at the top six welders on our list, let’s look at some of the points you need to focus on as you try to narrow down your choices. The market is full of products that will get most jobs done, but to find the one that will be most compatible to your situation, you must look at the factors we have explained below.

Power Supply

This is a very important aspect to look at. The power output tells you the kind of welding projects the machine will support. A machine that has a higher power output allows you to do heavier welding.

If you work in the industry where you deal with heavy-duty objects, a machine with a 100 V power output will be an ideal choice for you. If you get a unit with 115 V or higher power, you will need a special outlet for it since you will not be able to run it on any ordinary power outlet.

Apart from that, various welding options like stick and MIG work mostly on DC supply. If you end up buying a machine that supports AC power only, you will not be able to do MIG or stick welding. As a result, you will be restricted to only a few types of welding.

Therefore, it is best to invest in a unit which supports both AC and DC power supplies so that you can work with various settings.

Price

A cheap welder might not cost you much, but the chances are that it will be low quality and will not last for a long time, leaving you with the option to buy a new welder frequently. There are units which last longer and can perform many welding tasks but might cost a lot.

If you want a unit for your home, you don’t have to invest in a high-end, heavy-duty machine which is made specifically for industrial purposes. Multi-purpose welders are a cheaper choice than buying separate welders for different kinds of work.

Before you go to buy a welding machine in the market, know your budget. Welders have different features which come at different prices. See your requirements and see if a welding machine that fulfills your requirements falls in your budget.

Weight

These machines can be very heavy to carry around. You would not want to move a heavy welder from one place to another if your line of work requires you to move your machine. In that case, you must look for a unit which is lightweight and portable.

You can go for a heavy welding machine if you work with heavy projects and work from one spot for hours on end. In case you have to move your heavy welder, you might need a cart.

Durability

A durable product is well worth your money than one which starts to wear down and ultimately breaks within a short duration of use. Don’t go for a product just because it is cheaper than others if the material that went into making it is low quality.

You should prioritize a high-quality product because if your unit stops working, you will not be able to work on any project till you get it repaired. If you use a separate welder and one of them falls apart, you can still carry on your work with another one. However, if your multi-process welder stops functioning, you will be left with no other option to carry on your work.

Warranty

You need to look at the warranty provided by the manufacturer. For such heavy-duty machines, it is vital to check if the manufacturer insures the product with a warranty. While looking at the warranty, see what components of the machine are covered and the duration for which they are covered.

Your Project

It is vital for you to keep in mind the kind of metal you work with or intend to work with before you buy a welder. Once you know the projects you will be handling, choose the machine which supports the processes needed to weld them.

Consumables

Consumables are basically filler bonds that join two metal pieces together. As the heat source melts the metal, a consumable is added to join the two pieces together. They are usually used in stick welding, but they are also used to stabilize the flame in certain welding processes such as in an electric arc.

You will find three kinds of consumables:

  • Solid wire
  • Cored wire
  • Rod electrode

You have to choose the type according to the process your welder uses.

Welding Processes

Below are the welding processes that different products offer. We have explained them a bit for you to understand what they mean and what makes them different from one another.

MIG Welding

MIG or metal inert gas welding is a type of arc welding process that uses a wire electrode for welding two materials together. For welding, the wire is fed into the welding pool.

TIG Welding

TIG or tungsten inert gas is a welding process which uses an electric torch for welding. It is suitable for stainless steel, non-ferrous metals and alloy steel.

Stick Welding

Stick welding is also called shielded metal arc welding or SMAW. It uses a fixed electrode to join pieces of metal together. This process works well for most alloys and metals.

Plasma Cutter

Plasma cutters use a jet of hot plasma to cut materials such as steel, aluminum and copper.

Conclusion

Different multi-process welders are built for performing different processes. You first need to make a list of welders that perform the processes your work requires. After that, you can cross out the ones which don’t have much to offer. Look for the features we have highlighted in our product reviews as well as the buying guide to determine your choice.

We would recommend the Lincoln Electric Power MIG 210 MP to anyone who is looking for a welding unit that offers many processes to choose from and is highly portable at the same time. However, it is only meant for relatively light projects, but that will not be a problem if you don’t need a welder for heavy-duty industrial work.